Processing Excellence
IMP operates state-of-the-art processing facilities that seamlessly integrate Zabiha halal requirements with USDA standards and export compliance. Our commitment to religious integrity, food safety, and cold chain excellence ensures products meet the highest standards for global markets.
Processing Capabilities
Explore our comprehensive processing services designed to meet the highest standards of halal integrity, food safety, and operational efficiency.
Zabiha Halal Processing
Authentic Islamic slaughter practices with modern efficiency and complete compliance.
USDA Standards
Navigate federal regulations and maintain compliance for domestic and export markets.
Cold Storage
Temperature-controlled facilities preserving quality from blast freezing to distribution.
Equipment & Automation
Select and integrate processing technology for efficiency and halal compliance.
Zabiha Halal Processing
Our Zabiha halal program goes beyond basic certification to ensure complete Sharia compliance throughout the slaughter and processing operation. We maintain the highest standards of religious observance while achieving industrial-scale efficiency.
- ✓Muslim slaughtermen trained in proper Zabiha techniques and religious requirements
- ✓Individual blessing (Bismillah) pronounced for each animal at time of slaughter
- ✓Continuous oversight by recognized halal certification authorities
- ✓Complete segregation of halal products throughout processing and storage
- ✓Blockchain-enabled traceability from farm to final package
Halal Integrity Systems
Pre-Slaughter: Animal welfare protocols ensuring calm handling, proper rest, and access to water in accordance with Islamic principles.
Slaughter Process: Sharp knives maintained to Islamic specifications, proper positioning toward Qibla, and complete blood drainage.
Post-Slaughter: Dedicated halal production lines, equipment, and storage areas with comprehensive cleaning protocols between species.
USDA & Export Compliance
USDA/FSIS Inspection
- • Continuous federal inspection presence
- • HACCP-based food safety systems
- • Sanitation Standard Operating Procedures (SSOPs)
- • Microbiological testing programs
- • Animal welfare verification
Export Certifications
- • EU approval for beef and lamb exports
- • China registration for approved products
- • Middle East/GCC health certificates
- • Southeast Asia market access
- • Africa bilateral agreements
Quality Systems Integration
- • BRC Global Food Safety certification
- • SQF (Safe Quality Food) programs
- • ISO 22000 food safety management
- • Customer-specific audit compliance
- • Third-party verification programs
Cold Storage & Cold Chain Infrastructure
Our integrated cold chain ensures product integrity from initial chilling through international delivery, supporting both fresh and frozen programs with precise temperature control and real-time monitoring.
Refrigeration Technology
Ammonia Central Systems
Energy-efficient industrial refrigeration using natural refrigerants with minimal environmental impact. Designed for 24/7 reliability with built-in redundancy.
• Zero ODP & low GWP • N+1 compressor redundancy • Variable speed drives for efficiency
CO₂ Cascade Technology
Advanced carbon dioxide systems for ultra-low temperature applications, particularly for blast freezing and frozen storage below -18°C.
• -50°C capability • Reduced refrigerant charge • Lower energy consumption vs. traditional systems
Glycol Cooling Systems
Precise temperature control for fresh meat aging and controlled atmosphere storage, maintaining optimal product quality during maturation.
• ±0.5°C precision • Secondary loop efficiency • Safe for food contact areas
Hybrid Refrigeration Solutions
Combination systems optimizing different technologies for specific temperature zones and operational requirements.
• Zone-specific optimization • Heat recovery integration • Minimized total cost of ownership
Cold Chain Capabilities
Blast Freezing
Rapid freezing tunnels achieving -40°C core temperatures within hours, preserving cellular structure and ensuring maximum quality retention.
• Spiral, tunnel & plate freezers • 2-4 hour freeze times • Automated loading systems
Multi-Temperature Warehouses
Segregated storage zones for frozen (-25°C), chilled (0-2°C), and controlled atmosphere environments, each with independent monitoring systems.
• ASRS capability • 30+ day aging rooms • Humidity control for optimal conditions
Export Container Loading
Temperature-controlled loading docks with pre-cooling capabilities, ensuring seamless transfer to refrigerated containers without breaking the cold chain.
• Dock seals & shelters • Container pre-cooling • Real-time temperature logging
Energy Management
Advanced control systems and energy recovery solutions minimizing operational costs while maintaining optimal conditions.
• Heat recovery for hot water • Peak demand management • Renewable integration ready
Integrated Cold Chain Features
Temperature monitoring with automated alerts and backup systems
Cold chain integrity maintained through redundant refrigeration
Ultra-low temperature capability for specialty products
Smart sensors providing real-time visibility across the chain
Processing Technology & Automation
- •Automated carcass grading and yield optimization systems
- •Vision-guided robotic cutting for portion control
- •X-ray inspection for bone detection and foreign objects
- •Modified atmosphere packaging for extended shelf life
- •Automated storage and retrieval systems (AS/RS)
- •Palletizing robots with mixed-case capabilities
- •ERP integration for inventory and order management
- •Predictive maintenance using IoT sensor networks