Food & Beverage Processing Facilities
Complete design, engineering, and construction management for meat processing, dairy, and value-added food facilities. From greenfield developments to complex retrofits, we deliver turnkey solutions that meet international standards while respecting halal requirements and operational efficiency.
Transforming Food Infrastructure
Food processing facilities require a unique combination of hygienic design, operational efficiency, and regulatory compliance. IMP brings decades of experience designing and building facilities that meet the demanding requirements of modern food production while maintaining the flexibility needed for market changes.
Our integrated approach combines process engineering, facility design, and construction management to deliver projects on time and within budget. We understand the critical balance between capital efficiency and operational excellence, ensuring your investment delivers long-term value.
Whether developing new processing capabilities or upgrading existing facilities, our team provides the technical expertise and practical experience needed to navigate complex projects from concept through commissioning.
Facility Types We Design
Meat Processing Plants
Multi-species slaughter and fabrication facilities with integrated cold chain:
- • Cattle, sheep, and goat slaughter halls
- • Deboning and portion control rooms
- • Ground meat and further processing
- • Blast freezing and cold storage
- • Rendering and waste management
Dairy Processing
Integrated dairy facilities from milk reception through finished products:
- • Fluid milk processing and packaging
- • Cheese and cultured products
- • Powder and concentrate systems
- • UHT and aseptic processing
- • Clean-in-place (CIP) systems
Value-Added Processing
Ready-to-eat and convenience food production facilities:
- • Marinated and seasoned products
- • Heat-and-serve meal solutions
- • Portion-controlled retail packs
- • Modified atmosphere packaging
- • High-pressure processing (HPP)
Central Kitchens
Large-scale food preparation for institutional and retail markets:
- • Cook-chill production systems
- • Sous vide processing lines
- • Automated portioning and plating
- • Blast chilling and freezing
- • HACCP-compliant workflows
Distribution Centers
Temperature-controlled warehousing and logistics facilities:
- • Multi-temperature storage zones
- • Automated storage and retrieval
- • Cross-docking capabilities
- • Order assembly and staging
- • Fleet maintenance facilities
Research & Development
Innovation centers and pilot plant facilities:
- • Product development kitchens
- • Sensory evaluation labs
- • Pilot-scale processing lines
- • Analytical laboratories
- • Training demonstration areas
Design Excellence
Hygienic Design Standards
Every aspect of facility design prioritizes food safety and ease of sanitation.
- •Positive air pressure in high-risk areas
- •Seamless floor-to-wall transitions with coved bases
- •Sloped floors to trench drains with proper fall
- •Washable ceiling systems resistant to moisture
- •Pest-proof construction details
- •Personnel and material flow segregation
Process Flow Optimization
Efficient layouts that minimize product movement and prevent cross-contamination.
- •Linear flow from receiving through shipping
- •Gravity-assisted product movement where possible
- •Minimal product lifting and manual handling
- •Strategic placement of support functions
- •Future expansion zones identified
- •Flexible production line configurations
Infrastructure Systems
Reliable utilities and building systems designed for 24/7 operation.
- •N+1 redundancy for critical systems
- •Energy-efficient refrigeration design
- •High-efficiency boilers and steam systems
- •Compressed air with point-of-use filtration
- •Process water treatment and recycling
- •Backup power generation capacity
Regulatory Compliance
Facilities designed to meet all applicable standards and certifications.
- •USDA/FDA design requirements
- •International export standards (EU, China, etc.)
- •GFSI scheme compliance (BRC, SQF)
- •Halal facility design guidelines
- •Environmental regulations
- •Worker safety standards (OSHA)
Technology & Innovation
Modern food facilities require sophisticated technology integration to meet productivity, quality, and traceability demands. We design facilities ready for current and future technology adoption.
Automation & Robotics
- ✓Robotic palletizing and case packing systems
- ✓Automated guided vehicles (AGV) for material handling
- ✓Vision-guided portioning and quality control
- ✓Collaborative robots for repetitive tasks
- ✓Automated cleaning and sanitation systems
Digital Systems
- ✓Manufacturing execution systems (MES)
- ✓Real-time production monitoring dashboards
- ✓IoT sensors for equipment and environmental monitoring
- ✓Predictive maintenance systems
- ✓Blockchain-enabled traceability
Integrated Project Delivery
Design Excellence
Our multidisciplinary design team includes process engineers, architects, and food safety specialists who collaborate to create optimal facility solutions balancing functionality, compliance, and cost.
Construction Management
Experienced project managers coordinate all aspects of construction, from contractor selection through commissioning, ensuring quality, schedule, and budget objectives are met.
Operational Readiness
We don't just build facilities—we ensure they're ready to operate. From equipment commissioning to staff training, we support successful startup and ramp-up to full production.
Project Delivery Methods
Design-Build
Single-source responsibility for design and construction delivers faster schedules and better coordination
Design-Bid-Build
Traditional approach with separate design and construction phases when required by funding sources
Construction Management
Professional management of multiple contractors while maintaining owner flexibility and control
Virtual Design & Construction
Advanced 3D modeling and virtual construction techniques reduce errors, improve coordination, and accelerate project delivery.
Design Phase Benefits
- •3D visualization for stakeholder alignment
- •Clash detection before construction begins
- •Virtual walkthroughs for operational review
- •Accurate material takeoffs and estimates
Construction Phase Benefits
- •Prefabrication opportunities identified
- •Installation sequence optimization
- •Real-time progress tracking
- •As-built documentation for maintenance
Sustainable Design
Environmental responsibility and operational efficiency go hand in hand. Our sustainable design approach reduces resource consumption while lowering operating costs.
Energy Efficiency
LED lighting, variable speed drives, and heat recovery systems reduce energy consumption 20-40%
Water Conservation
Water recycling, efficient CIP systems, and low-flow fixtures minimize water usage
Waste Reduction
By-product valorization, composting systems, and packaging optimization minimize landfill waste
Green Building
LEED design principles, natural refrigerants, and sustainable materials selection
Ready to Build Your Next Facility?
From concept through commissioning, our integrated team delivers food processing facilities that meet your operational needs, regulatory requirements, and business objectives.