Cold Storage & Blast Freezing
Design and operate temperature-controlled facilities that preserve product quality, extend shelf life, and enable global distribution. From blast freezing to long-term storage, our expertise ensures optimal cold chain performance for halal meat and food products.
Temperature Zone Solutions
Blast Freezing
Rapid freezing at -40°F/-40°C to quickly pass through the critical temperature zone, preserving cellular structure and quality.
- • Continuous spiral freezers
- • Batch blast cells
- • IQF tunnel systems
- • Plate contact freezers
- • 4-24 hour freeze times
- • Quality preservation focus
Frozen Storage
Long-term storage at -10°F/-23°C to 0°F/-18°C maintaining frozen product quality for extended periods up to 24 months.
- • High-density racking systems
- • Automated storage/retrieval
- • Multiple temperature zones
- • FIFO inventory management
- • Energy-efficient design
- • Export consolidation areas
Refrigerated Storage
Fresh product storage at 28°F/-2°C to 40°F/4°C for short-term holding and distribution of chilled meat and produce.
- • Multiple temperature zones
- • Humidity control systems
- • Quick-chill capabilities
- • Cross-dock operations
- • 7-21 day product rotation
- • Fresh meat aging rooms
Facility Design Excellence
Refrigeration Systems
Ammonia Systems
Industrial-scale ammonia refrigeration offers superior efficiency for large facilities with proper safety systems.
- • Central engine rooms
- • Low-charge designs
- • Heat recovery options
- • PSM compliance programs
Alternative Refrigerants
Modern low-GWP refrigerants including CO2 cascade systems for environmental compliance and efficiency.
- • CO2/Ammonia cascade
- • Glycol secondary systems
- • Package unit solutions
- • Natural refrigerant options
Infrastructure Requirements
Insulation & Envelope
Proper insulation and vapor barriers prevent condensation and maintain temperature stability.
- • Metal insulated panels (6-8")
- • Continuous vapor barriers
- • Thermal bridge prevention
- • Floor heating systems
Material Handling
Efficient product flow with equipment rated for cold environment operation and worker safety.
- • High-speed doors
- • Dock seal systems
- • Cold-rated forklifts
- • Automated conveyors
Operational Best Practices
Temperature Management
- •Continuous Monitoring
24/7 temperature recording with alerts and alarms
- •Air Flow Patterns
Optimized circulation preventing hot spots and stratification
- •Defrost Management
Scheduled defrost cycles minimizing product impact
- •Load Management
Proper spacing and stacking for air circulation
Energy Efficiency
- •Variable Speed Drives
Compressor and fan optimization based on load
- •LED Lighting
Low-heat output with motion sensors
- •Heat Recovery
Waste heat utilization for hot water and space heating
- •Automated Controls
BMS integration optimizing system performance
Specialized Cold Chain Applications
Meat Aging Rooms
Controlled temperature and humidity environments for dry-aging premium beef with proper air circulation and UV sanitation systems.
Thawing/Tempering
Controlled thawing rooms with precise temperature and air velocity control for safe, uniform product tempering maintaining quality.
Multi-Temperature
Facilities with multiple temperature zones from frozen to ambient, enabling consolidated distribution and cross-docking operations.
Export Consolidation
Container stuffing areas with pre-cooling capabilities and temperature recording for international shipment preparation.
Halal Segregation
Dedicated storage areas for halal-certified products with separate access controls and inventory management systems.
Automation Integration
AS/RS systems, AGVs, and robotic palletizers designed for cold environment operation maximizing throughput and accuracy.
Investment Returns
Cold Storage ROI Drivers
Revenue Enhancement
- ↑Extended market reach with frozen products
- ↑Premium pricing for aged and specialty items
- ↑Third-party storage revenue opportunities
- ↑Export market access with quality preservation
Cost Reduction
- ↓Product loss from spoilage elimination
- ↓Energy costs through efficient design
- ↓Labor requirements with automation
- ↓Transportation through consolidation
Typical Payback: 3-5 Years
With proper design and operation management
Build Your Cold Chain Infrastructure
From concept through commissioning, our cold storage expertise ensures your facility operates efficiently while maintaining product quality and safety throughout the cold chain.